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Hardware » History » Revision 11

Revision 10 (Luiz Fernando Lavado Villa, 2019-02-28 14:48) → Revision 11/15 (Luiz Fernando Lavado Villa, 2019-02-28 14:54)

h1. Hardware 

 {{>toc}} 

 The hardware of the single-phase project consists of a 10cm by 10cm printed circuit board that hosts 5 electronics blocks.  
 These blocks all fulfill functions which are necessary to the proper operation of any power electronics converter.  
 Figure 1 illustrates these blocks.  

 p=. {{thumbnail(theory_power_converter_1.png, size=350, title=General overview of a power electronics converter)}} 
 _Figure 1 - General overview of a power electronics converter_ 

 Each block is explained in detail in the sections below.  
  
 h2. Power Block 

 To better explain the Power Block, this page splits its presentation in theory and practice. 

 h3. Theory  

 The theory of the power block is explained in the page below. 

 * [[Power Block Theory|Power Block Theory Page]] 

 The Power Block is the part that manages input/output power within the board.  
 It consists of a single inverter leg, as illustrated in the figure below.  


 p=. {{thumbnail(single_phase_topology.png, size=350, title=The power topology of the single-phase board)}} 
 _Figure 2 - The power topology of the single-phase board_ 

 Figure 2 shows a Vlow, VHigh, T1, T2, D1, D2 and L.  
 Vlow is the low-side voltage, VHigh is the high-side voltage, T1 and T2 are two transistors, D1 and D2 are two diodes and L is an inductor.  


 This topology is current bi-directional.  
 This means that its input can be either on the high-side or on the low-side.  
 If the input is on the high-side, the circuit acts as a buck or step-down converter. 
 If the input is on the low-side, the circuit acts as a boost or step-up converter. 


 This topology allows the control of the current in the inductor L by controlling its charge and discharge using the switches.  
 The figure below shows the switching and the current flow within the inductor.  

 p=. {{thumbnail(states_converter_1.png, size=700, title=Current flow during switching)}} 
 _Figure 3 - The power topology of the single-phase board_ 

 The switching leads to an average current flow between its input and output as shown in the image below. 

 p=. {{thumbnail(switching_states_1.png, size=700, title=Current flow during switching)}} 
 _Figure 4 - Left: average current in the inductor increases_ 
 _Center: average current in the inductor stable_ 
 _Right: average current in the inductor decreases_ 

 As figure 4 shows, the key to control the current in the power converter is to control the duration of the signal that is sent to the transistors.  
 This duration is called *duty cycle* . 
 A longer duty cycle will lead to a increase in current, while a shorter duty cycle will lead to a decrease in current.  

 The duty cycle is the single most important control variable in a power converter.  

 The presentation above is, obviously, not complete since there are further phenomena to be taken into account. 
 The instantaneous rise and fall in current will lead to abrupt variations in voltage at both the high and low sides.  
 To filter these variations, power converters are equipped with capacitors in both sides, which effectively provide the instantaneous current needed by the converter.  

 The relationship between high and low side voltages, high and low side currents, and the duty cycle is given by the equations below. 

 
 p=. !http://www.codecogs.com/eq.latex?\dfrac{V_{High}}{V_{Low}}=\dfrac{I_{Low}}{I_{High}}=\dfrac{1}{1-D}! 
 _Equation 1 - Relation between High and Low variables, and the duty cycle for a Boost Mode operation_ 

 p=. !http://www.codecogs.com/eq.latex?\dfrac{V_{High}}{V_{Low}}=\dfrac{I_{Low}}{I_{High}}=\dfrac{1}{D}! [1] 
 _Equation 2 - Relation between High and Low variables, and the duty cycle for a Buck Mode operation_ 

 These equations explain the need 


 The required condition for all the other blocks of the system. 
 To estimate the correct duty cycle, it is necessary to measure either voltage or current, leading to a measurement block. 
 Once these measurements are made, they must be converted in digital values, treated through a mathematical control loop and calculate the duty cycle value, leading equations to a control block.  
 Once All the duty cycle has been correctly calculated, it must be converted in analog voltage pulses which are in turn used other blocks exist to drive the transistors, leading to a driver block. 
 Since all of these operations require some energy, the Feeder block is thus needed to power all of the other blocks. 

 Each block has its own specific challenges and technical difficulties, which are explained in their respective wiki page.  


 provide stable operation conditions that    

 h3. Practice  






 

 h2. Measurement Block 

 h2. Control Block 

 h2. Driver Block 

 h2. Feeder Block