Project

General

Profile

Hardware » History » Version 12

Luiz Fernando Lavado Villa, 2019-02-28 15:19

1 1 Luiz Fernando Lavado Villa
h1. Hardware
2 2 Luiz Fernando Lavado Villa
3 4 Luiz Fernando Lavado Villa
{{>toc}}
4
5 2 Luiz Fernando Lavado Villa
The hardware of the single-phase project consists of a 10cm by 10cm printed circuit board that hosts 5 electronics blocks. 
6 3 Luiz Fernando Lavado Villa
These blocks all fulfill functions which are necessary to the proper operation of any power electronics converter. 
7
Figure 1 illustrates these blocks. 
8 1 Luiz Fernando Lavado Villa
9 9 Luiz Fernando Lavado Villa
p=. {{thumbnail(theory_power_converter_1.png, size=350, title=General overview of a power electronics converter)}}
10
_Figure 1 - General overview of a power electronics converter_
11 1 Luiz Fernando Lavado Villa
12 4 Luiz Fernando Lavado Villa
Each block is explained in detail in the sections below. 
13 1 Luiz Fernando Lavado Villa
  
14 4 Luiz Fernando Lavado Villa
h2. Power Block
15 1 Luiz Fernando Lavado Villa
16 9 Luiz Fernando Lavado Villa
To better explain the Power Block, this page splits its presentation in theory and practice.
17
18
h3. Theory 
19
20 11 Luiz Fernando Lavado Villa
The theory of the power block is explained in the page below.
21
22
* [[Power Block Theory|Power Block Theory Page]]
23
24 12 Luiz Fernando Lavado Villa
h3. Practice 
25 1 Luiz Fernando Lavado Villa
26 12 Luiz Fernando Lavado Villa
In practice the power block is calculated to correspond to a certain set of specifications. 
27
The specifications are given in detail in the page below.
28 1 Luiz Fernando Lavado Villa
29
30 12 Luiz Fernando Lavado Villa
* [[Power Block Practice|Power Block Practice Page]]
31 9 Luiz Fernando Lavado Villa
32 12 Luiz Fernando Lavado Villa
In the case of the single-phase projects, the specifications are described by the table below.
33
 
34 6 Luiz Fernando Lavado Villa
35 12 Luiz Fernando Lavado Villa
The Power Block is implemented in a special page of the KiCad project available in the repository of the single-phase project.
36 8 Luiz Fernando Lavado Villa
37 9 Luiz Fernando Lavado Villa
38 12 Luiz Fernando Lavado Villa
|_. Variable    |_. Description            |_. Value |
39
| Vlow          | Maximum low-side voltage | 60 V    |
40
| Vhigi         | Maximum high-side voltage| 120 V   |
41
| freq          | Switching frequency      | 100 kHz |
42
| Pnom          | Nominal power rating     | 500 W   |
43 9 Luiz Fernando Lavado Villa
44 1 Luiz Fernando Lavado Villa
45 12 Luiz Fernando Lavado Villa
With these specifications, the single-phase converter uses the following components on it Power Block
46 10 Luiz Fernando Lavado Villa
47 11 Luiz Fernando Lavado Villa
 
48 12 Luiz Fernando Lavado Villa
|_. Component   |_. Description              |_. Reference |_. RS Ref. |
49
| ML1           | Low-side MOSFET transistor | FDPF39N20   |   -       |
50
| MH1           | High-side MOSFET transistor| FDPF39N20   |   -       |
51
| CPL1-4        | Low-side Capacitors        | -           |   -       |
52
| CPH1-4        | High-side Capacitors       | -           |   -       |
53
| L1            | Power Inductor             | 1410478C    |   -       |
54
| DL1           | Low-side Schottky Diodes   | MBR20200    |   -       |
55
| DH1           | High-side Schottky Diodes  | MBR20200    |   -       |
56 8 Luiz Fernando Lavado Villa
57
58 12 Luiz Fernando Lavado Villa
The MOSFET and the Schottky diodes were chosen for their voltage rating (200V) and their current rating (30A - to be confirmed). 
59
The Capacitors were chosen for their voltage rating, 160V - to be confirmed.
60
The Inductor was chosen for its current rating of 10 A. 
61 6 Luiz Fernando Lavado Villa
62 5 Luiz Fernando Lavado Villa
63
 
64 4 Luiz Fernando Lavado Villa
65
h2. Measurement Block
66
67
h2. Control Block
68
69
h2. Driver Block
70
71 1 Luiz Fernando Lavado Villa
h2. Feeder Block